Railroad car Construction
Large-scale welding robotic systems
High-dynamic robotic, multi-axis automated welding system. KBWELD HDC is a console-type linear-drive system with a robust construction with precision guides. It achieves high speed and accuracy thanks to digital servo-controlled motors. KBWELD HDC6 has a wide range of applications – complex, ribbed beams with slopes, panels, boards, ribbed sections; For straight and circular seams, various building elements, machine housings and more.
Key Features
- Multiple work-areas along the X-axis;
- High-speed welding by Tandem welding systems;
- Welding seam tracking capabilities;
- Multiple peripheral servo-positioners controlled;
- Multiple robots welding simultaneously within the same work-area;
- Infinite longitudinal stroke along the X-axis rail due to all-n platform system design;
- Automatic optimized welding torch cleaning capabilities;
- Offline programming on a 3D model of the work-piece with searching the seam position;
- Unique self-adjustable seam tracking feature during welding;
- Multiple coordinate systems – Torch TCP control, World and Machine coordinate system;
- One and two-axis servo-positioner coordinate motion.
Technical Specifications
| NUMBER OF AXES | 6 |
|---|---|
| TYPE OF AXES | 3 linear 3 rotational |
| TYPE OF MOTORS | AC, servo |
| MAX REACH ON X | on request |
| MAX REACH ON Y | on request |
| MAX REACH ON Z | on request |
| SPEED ON LINEAR AXES | max 30 000mm/min |
| SPEED ON ROTATIONAL AXES | max 120°/sec |
| POSITIONING ACCURACY | +/-0.25mm |
| REPEATABILITY | +/-0.15mm |