All posts by Kiberys

Hardware Controls

KPU Programming Tablet Unit with 8″ Graphic Display and Touchscreen

А PC tablet based unit with complete functionality for field programming of the KBWELD system in a graphic environment. The tablet has a rugged design, very well protected against impact and breaking of touch sensor glass – perfect for industrial use. It has multiple functional enhancements – functional buttons, speakers, microphone, integrated camera on the backside which can be used i for customer support and troubleshooting. The touchscreen enables easy handling and setup of a large number of functions and parameters of the user-friendly operator interface.

KR 305 Basic Operator Control Panel

Programming unit with basic functions and CAN interface, for simple process control and capability to execute up to 5 programs.

HMI software with graphic interface for programming and control.

  • Register of programs
  • Register of welding settings
  • Register of weaving settings

Positioners

1-axis Servo-positioners

1-axis_positionerThe precise positioning and common program motion control with the Kiberys robotic systems, is a guarantee for good performance and high level of automation.

Models from 300 to 5000 kg payload are available depending on the requirements.

Technical Specifications

DESCRIPTION
Payload 500 kg
Number of axes 1
Type of motor AC, servo
Max Torque 860 Nm
Max Load inertia 100 kgm2
Max Speed 70°/sec
Flange diameter 400 mm

2-axis Servo-positioners

2-axis_positioner

  • High precision and minimum backlash;
  • Precise synchronization between the robot and the positioner;
  • High accuracy and repeatability in positioning the work-piece;

Technical Specifications

DESCRIPTION
Number of axes 2
Type of motor AC, servo
Payload 500 kg
Max Torque Axis 1 1700 Nm
Max Load inertia Axis 1 400 kgm2
Max Speed Axis 1 30°/sec
Max Torque Axis 2 860 Nm
Max Load inertia Axis 1 100 kgm2
Max Speed Axis 1 70°/sec
Flange diameter 400 mm

3 Axis Column Robot

The new column robotic system, uniquely designed by KIBERYS, allows effective use the robot for plasma pipe and tube cutting.

The cartesian robot with 3 linear axes has an optimized reach and performance. Possibility for dual head design also increases the implementation potential.

The characteristics of the mechanical design make it optimal for large workpieces in all dimensions. The advantages of this design are:

  • controller unit mounted on the robot;
  • power sources mounted on the robot;
  • programming unit for operator traveling with the robot.

Key features

  • Indefinitely extensible work area along the X
  • All-in-one system for welding and cutting
  • 3 axes robot design
  • Synchronization between 2 or more robots
  • Automatic tool change

Suitable applications

  • Automotive Industry
  • Crane Building
  • Oil & Gas Industry
  • Machine Building
  • Metal Construction
  • Shipbuilding

Technical Specifications

Number of axes 3
Type of axes 3 linear
Type of motors AC, servo
Max reach on X on request
Max reach on Y 3 000mm
Max reach on Z 2 000mm
Speed on linear axes max 30 000mm/min
Positioning accuracy +/-0.25mm
Repeatability +/-0.15mm

3 Axis Robot

Technical Specifications

DESCRIPTION
Number of axes (all axes in interpolation) 3
Type of axes 3 linear
Type of motors AC, servo
Drive system Rack and pinion on linear axes
MOTION AND ROTATION RANGE
Longitudinal motion – X axis L on request
Maximal transverse motion – Y axis W 500-2500 mm
Maximal vertical motion – Z axis H 200-2000 mm
SPEED
Speed range on linear axes 0–30 000 mm/min
ACCURACY
Positioning accuracy +/-0.15 mm
Repeatability +/-0.10 mm
ELECTRICAL DATA
Mains supply 3-phase, 380V, 50Hz
Nominal consumed power 3.5 kW
Tolerance of supply voltage +/-10%
PAYLOAD
Maximal additional load on X-carriage 60 kg

3 Axis Gantry

kbcut_hdGantry type cutting system for plasma and oxy-fuel cutting with double-side drive, precise positioning system with rack and pinion on 3 axes and exceptional speed and dynamics.

Low backlash, precision gears, as well as highly rigid and precise rail guiding system enable the smooth motion and excellent cut quality in corners and small holes.
It is the best choice when cut quality and productivity are of biggest importance.

Especially in thin sheet plasma cutting, the system delivers laser-like quality and productivity, thanks to its dynamic capabilities.

For applications, where biggest productivity and maximum level of system automation and quality consistency are needed, the software control of the automatic gas console of powersource HPR series of Hypertherm is the answer.

Technical Specifications

DESCRIPTION
DRIVE SYSTEM
Mechanical design 3 axis system, double-side driven gantry
Type of motors AC synchronous servo motors
Feedback type Resolver
CNC architecture CNC controller with CAD/CAM programming – PowerPC 32bit, RTOS, CAN Open, DIN 66025, IEC 61131-3 SoftPLC
Type of communication Digital CAN communication on all levels in the system
MOTION RANGE
Transversal motion range: X axis 1250 – 4000 mm
Longitudinal motion range: Y axis 2500 – 18000 mm
Vertical motion range: Z axis 200 mm
SPEED
Speed range on linear axes 0 – 30 000 mm/min
Maximal cutting speed 15 000 mm/min
ACCURACY
Positioning accuracy +/-0.10 mm/m
Repeatability +/-0.05 mm/m
ELECTRICAL DATA
Mains supply 3-phase, 380V, 50Hz
Nominal consumed power 3.5 kW
Tolerance of supply voltage +/-10%

5 Axis Column Robot

The new column robotic system, uniquely designed by KIBERYS, allows effective use the robot for plasma pipe and tube cutting.

The cartesian robot with 3 linear axes can be outfitted with 2 rotational axes for optimized reach and performance. Possibility for dual head design also increases the implementation potential.

The characteristics of the mechanical design make it optimal for large workpieces in all dimensions. The advantages of this design are:

  • controller unit mounted on the robot;
  • power sources mounted on the robot;
  • programming unit for operator traveling with the robot.

Key features

  • Indefinitely extensible work area along the X
  • All-in-one system for welding and cutting
  • 5 axes robot design
  • Synchronization between 2 or more robots
  • Automatic tool change

Suitable applications

  • Automotive Industry
  • Crane Building
  • Oil & Gas Industry
  • Machine Building
  • Metal Construction
  • Shipbuilding

Technical Specifications

Number of axes 5
Type of axes 3 linear
2 rotational
Type of motors AC, servo
Max reach on X on request
Max reach on Y 3 000mm
Max reach on Z 2 000mm
Speed on linear axes max 30 000mm/min
Speed on rotational axes max 120°/sec
Positioning accuracy +/-0.25mm
Repeatability +/-0.15mm

5 Axis Robot


Technical Specifications

DESCRIPTION
Number of axes (all axes in interpolation) 5
Type of axes 3 linear and 2 rotational for torch rotation
Type of motors AC, servo
Drive system Rack and pinion on linear axes
MOTION AND ROTATION RANGE
Longitudinal motion – X axis L on request
Maximal transverse motion – Y axis W 500-2500 mm
Maximal vertical motion – Z axis H 200-2000 mm
Range of rotation around Z-axis +/- 360°
Range of inclination of torch +/- 90°
SPEED
Speed range on linear axes 0–30 000 mm/min
Speed of rotation around the vertical axis Z 0–120°/s
Speed of torch inclination 0–120°/s
ACCURACY
Positioning accuracy +/-0.15 mm
Repeatability +/-0.10 mm
ELECTRICAL DATA
Mains supply 3-phase, 380V, 50Hz
Nominal consumed power 3.5 kW
Tolerance of supply voltage +/-10%
PAYLOAD
Maximal additional load on X-carriage 60 kg

5 Axis Gantry

kbcut_hd55-Axis, heavy-duty, double-side driven CNC gantry system for cutting complex shapes with beveling up to 45°.

Precise positioning with rack and pinion on 3 axes and 2 rotational axes for torch rotation and inclination.

Low backlash, precision gears, as well as highly rigid and precise rail guiding system enable the smooth motion, stable operation with inclined torch and excellent cut surface, also when beveling.

Technical Specifications

DRIVE SYSTEM
Mechanical design 5 axis system, double-side driven gantry, 2 rotation axes – one around vertical axis, one for torch inclination
Type of motors AC synchronous servo motors
Feedback type Resolver
CNC architecture CNC controller with CAD/CAM programming – PowerPC 32bit, RTOS, CAN Open, DIN 66025, IEC 61131-3 SoftPLC
Type of communication Digital CAN communication on all levels in the system
MOTION RANGE
Transversal motion range: X axis 1250 – 4000 mm
Longitudinal motion range: Y axis 2500 – 18000 mm
Vertical motion range: Z axis 200 mm
SPEED
Speed range on linear axes 0 – 15 000 mm/min
Maximal cutting speed 10 000 mm/min
ACCURACY
Positioning accuracy +/-0.10 mm/m
Repeatability +/-0.05 mm/m
ELECTRICAL DATA
Mains supply 3-phase, 380V, 50Hz
Nominal consumed power 3.5 kW
Tolerance of supply voltage +/-10%

SCHWEISSEN & SCHNEIDEN 2013 – No 1 Trade Fair in Metalworking, Essen, Germany

sus_silber_flameKiberys Ltd is participating at the SCHWEISSEN & SCHNEIDEN 2013 exhibition organized by Messe Essen, between September 16-21, 2013. The exhibition will take place in Essen, Germany.

Kiberys will present our latest product – the KBR 5-axis robotic system, which allows you to effectively use the robot for welding, plasma metal sheet cutting, oxy-fuel cutting, pipe and tube cutting, and drilling. Over the past years, we have also developed a new laser-optic system for seam finding and tracking – KVISION.

Metalloobrabotka 2013 Exhibition, Moscow, Russia

For a third year in a row, Kiberys presented Bulgaria together with our official distributor for Russia – VI-MENS Ltd. at the 14th International Specialized Exhibition for the Metalworking Industry – Metalloobrabotka 2013, in Moscow, Russia. The event, organized by Expocentre ZAO, ran May 27 -31, 2013, with 1 146 exhibitors from 40 countries, and 50 040 professional visitors.

The Kiberys line of product solutions for numerous industrial sectors such as the automotive industry, chemical, process, oil & gas industry, and construction provoked huge interest among the exhibition visitors.